SURFACE MATICS
Vibratory/Tumbling Media
Under Construction!
For Deburring, Edge Breaking and Polishing


  Angle Size In Inches Comp(s)   Angle Size In Inches Comp(s)  
Bitmap  
   A B     A B   
  Angle
Cut
Triangles ACT 25° 1 - 3/8 x 1/2 2,3,4 Bitmap 
Angle
Cut
Cylinders ACC 25° 7/8 x 1- 3/4 2,3,4  
  ACT 25° 1 - 1/8 x 3/8 2,3  ACC 25° 5/8 x 1- 1/2 1,2,3  
  ACT 25° 7/8 x 7/8 2,4  ACC 25° 1/2 x 7/8 1,2,3,4  
  ACT 25° 7/8 x 7/8 1,2,3,4,5  ACC 25° 5/16 x 5/8 1,2,3,4  
  ACT 25° 5/8 x 5/8 2,3,4  ACC 25° 3/16 x 3/8 -5/8 2,3,4  
  ACT 25° 3/8 x 1/4 2,3,4,5       
Bitmap Bitmap Bitmap  
             
  Straight
Cut
Triangles     Bitmap Bitmap Bitmap 
Angle
Cut
Cylinders      
  ACT 25° 7/8 x 7/8 3  ACC 45° 3/8 x 5/8 2  
       ACC 45° 5/16 x 5/8 2,4  
              
  Angle
Cut
Stars AS 25° 1 - 3/8 x 1/2 3,4  Angle
Cut
Ellipse     
  AS 25° 1 - 1/8 x 3/8 3,4  AE 25° 7/8 x 1 6  
  AS 25° 7/8 x 7/8 2,3  AS 25° 9/16 x 7/8 4  
  AS 25° 5/8 x 1/4 3,4      
              
  Cones  A   Tri-Cyls  A   
  CN 3 /4 2,3,4  TC 3 /4 2,3  
       TC 1 /2 3  
              
                          


BALLS
Eclipse
Round balls with slight flattening at the poles*. Available in sizes from 3/32" - 3/16".

Abco
Round balls without flats for more critical finishing requirements.
CONES
Center flange and tapered crowns provide contact angles and on curved surfaces. Small sizes are ideal for ornamental designs.
Order
Size Dimensions
A B

3/16"
5/16"
1/2"  .155"
.265"
.470" .200"
.315"
.535"


PINS
Tapering to pointed ends, pins reach into recesses and grooves, deflash through-holes and clean threaded areas.
 
Slim (S)
(inches)
-
3/64" x 1/2"
1/16" x 9/32"
1/16" x 1/2" Taper (T)
(inches)
3/32" x 3/8"
1/8" x 3/8"
1/8" x 1/2"
5/32" x 1/2" 

OVALBALLS
This shape introduces an oscillating motion to the finishing mass and provides more surface-to-surface contact than balls.
Order
Size Dimensions
A B

1/8"
5/32"
3/16"
5/16" .245"
.320"
.380"
.535" .125"
.156"
.187"
.312"


BALLCONES
This design combines the burnishing abilities of balls and cones into one scientifically proportioned shape.
Order
Size Dimensions
A B

1/8"
5/32"
3/16"
1/4"
5/16"
.125"
.215"
.270"
.320"
.375" .170"
.270"
.300"
.400"
.465"


ABCUT
Patented abrasive surface puts teeth into finishing for fast, heavy deburring, burnishing and material removal. Available in three standard sizes.
Dimensions
Length  Diameter

1/8" x1/2"
5/32"x7/8"
7/32"x7/8"
.130 -.136"
.167 -.173"
.228 -.239"


DIAGONALS
Beveled edges of diagonally-cut ends provide effective finishing action in corners. Cylindrical body offers wide area contacts.
Order
Size Dimensions
A B C

1/8"
5/32"
3/16"
7/32"
1/4"
5/16"
3/8" .125"
.156"
.187"
.218"
.250"
.312"
.375" .125"
.156"
.187"
.218"
.250"
.312"
.375" .225"
.275"
.325"
.380"
.445"
.545"
.655"

Stainless Steel Available
Where complete freedom from rust is essential, we recommend 300 Series stainless steels. Most of these shapes are available in this corrosion-resistant material.

Let our lab determine the proper media for you parts 

* Precise roundness is not required for the majority of steel media finishing applications. Thus, two small flat spots at opposite poles are not objectionable. Pole-flattened balls are less expensive to manufacture and customers benefit from these economies through lower prices. 

Triangles, Straight Cut
AH-41, AX-44, CS-46, AX-90, N
FORTUNE STRAIGHT CUT TRIANGLES provide maximum surface contact on flat surfaces. The straight sided shape gives a blocky action that helps maximize the cutting action.


 
. AH-41 AX-44 CS-46 AX-99 N       Size in
inches
A B Size in
millimeters
A B
 
   •        2 x 1 50.5 x 25.4
   •        2 x 2 50.8 x 50.8
   • •       1/4 x 1/4 6.4 x 6.4
   •        3/16 x 3/16 4.8 x 4.8
   •        3/16 x 1/2 4.8 x


22° Angle Cut Triangles
SP-3, F-33, H-33, F-36, AH-41, AX-44, CS-46, AX-65, AX-90, C, N
FORTUNE 22° ANGLE CUT TRIANGLES provide uniform and effective finishing action. This media retains its basic shape throughout usage. Triangles are most effective on flat surfaces where they provide a maximum amount of surface contact. The angled sides provide better penetration into corners.


 
. SP-3 F-33 H-33 F-36 AH-41 AX-44 CS-46 AX-65 AX-90 C N Size in
inches
ABC Size in
millimeters
ABC
 
        •   1 7/8 x 5/8 47.6 x 16
        •   1 1/2 x 1/2 38 x 12.7
       • •  • 1 3/8 x 7/16 35 x 11
•   •    • •   1 1/8 x 1 28.6 x 25.4
    •    •  • 1 1/8 x 3/8 28.6 x 9.5
       • •   15/16 x 3/4 x 3/8 24 x 19 x 9.5
    • •  • •   7/8 x 7/8 22.2 x 22.2
  •    •  • •   7/8 x 3/8 22.2 x 9.5
    •    • •  7/8 x 1/4 22.2 x 6.4
  • • • •   • •  • 5/8 x 5/8 16 x 16
       • •   5/8 x 1/2 x 5/16 16 x 12.7 x 7.9
  •  •     •   5/8 x 1/4 16 x 6.4
    •    •   5/8 x 3/16 16 x 4.8
        •  • 3/8 x 3/8 9.5 x 9.5
    •  •  • •  3/8 x 1/4 9.5 x 6.4
        •   3/8 x 3/16 9.5 x 4.8


Triangles, Straight Cut
AH-41, AX-44, CS-46, AX-90, N
FORTUNE STRAIGHT CUT TRIANGLES provide maximum surface contact on flat surfaces. The straight sided shape gives a blocky action that helps maximize the cutting action.


 
. AH-41 AX-44 CS-46 AX-99 N       Size in
inches
A B Size in
millimeters
A B
 
   •        2 x 1 50.5 x 25.4
   •        2 x 2 50.8 x 50.8
   • •       1/4 x 1/4 6.4 x 6.4
   •        3/16 x 3/16 4.8 x 4.8
   •        3/16 x 1/2 4.8 x 12.7

22° Angle Cut Ellipse
SP-3, F-33, H-33
FORTUNE ELLIPTICAL SHAPED MEDIA combines the finishing action of a flat shape with the flowing action of a cylindrical shape. Especially effective on concave surfaces. The elliptical shape has anit-wedging characteristics that reduce or eliminate lodging problems.



 
. SP-3 F-33 H-33         Size in
inches
ABC Size in
millimeters
ABC
 
  •         1 x 7/16 x 1  26 x 11 x 26
  •          3/4 x 3/8 x 1 19 x 9.5 x 26
• •          9/16 x 1/4 x 7/8 14.3 x 6.4 x 22.2
  •          7/16 x 3/16 x 5/8 11 x 4.8 x 16
  •          5/16 x 3/16 x 1/2 7.9 x 4.8 x 12.7

22° Angle Cut Tristars

FORTUNE ANGLE CUT TRISTARS have the basic capabilities of a triangle, along with sharp points for reaching into remote areas. A universal application media that can deburr hard to get at areas, such as gear teeth, slots or sharp corners.



 
.     AH-41   AX-65 AX-90   Size in
inches
ABC Size in
millimeters
ABC
 
        •   1 7/8 x 5/8 47.6 x 16
        •   1 3/8 x 7/16 35 x 11
    •   • •   1 1/8 x 3/8 28.6 x 9.5
    •   • •   7/16 x 5/16 22.2 x 7.9
    •   • •   5/8 x 1/4 16 x 6.4

22° Angle Cut Cylinders
FORTUNE 22° ANGLE CUT CYLINDERS are designed to improve finishing efficiency and results. The cylindrical shape provides a flowing action maximizing results. Best for use on concave surfaces, rounded areas and holes. A durable shape for use on a wide variety of parts.


 
.  F-33 H-33  AH-41 AX-44 CS-46 AX-65 AX-90  N Size in
inches
ABC Size in
millimeters
ABC
 
       •    1 1/8 x 1 3/4 28.6 x 44.5
     •  • •   7/8 x 1 3/4 22.2 x 44.5
    •   • •   5/8 x 1 1/2 16 x 38
       • •   7/16 x 7/8 11 x 22.2
  • •     • •   5/16 x 5/8 7.9 x 16
      •  •   3/16 x 3/8 4.8 x 9.5

45° Angle Cut Cylinders
FORTUNE 45° ANGLE CUT CYLINDERS reach recesses, holes and remote crevices with even greater penetration than the 22° angle cut cylinders. Uniform shapes is maintained throughout usage.


 
.  F-33   AH-41   AX-65 AX-90   Size in
inches
ABC Size in
millimeters
ABC
 
       • •   5/8 x 3/4 16 x 19
  •      • •   1/2 x 5/8 12.7 x 16
    •    •   3/8 x 5/8 9.5 x 16
       • •   5/16 x 5/8 7.9 x 16
       • •   1/4 x 5/8 6.4 x 16

Tri-Cyls
FORTUNE TRI-CYLS are a new and versatile shape suitable for use on a wide variety of surfaces. They have a cylindrical surface that mates well with concave surfaces, plus two flat surfaces that perform well on convex surfaces. TRI-CYLS combine strong points of triangles and cylinders, to penetrate into corners, slots and angles.


 
. AX-65 AX-90 N         Size in
inches
Diameter Size in
millimeters
Diameter
 
• •          1 1/2 x 1 1/2 38 x 38
• • •         5/8 x 5/8 16 x 16
  • •         3/8 x 3/8 9.5 x 9.

Spheres
FORTUNE SPHERES have a smooth rolling action enabling them to easily roll around and through parts to produce cleaning and blending action. Will not nick or scratch parts. Spheres give good contact in rounded areas.


 
. AX-99           Size in
inches
Diameter Size in
millimeters
Diameter
 
•           13/16 20.6
•           11/16 17.5
•           9/16 14.4
•           7/16 11
•           11/32 8.7
•           9/32 7
•           7/32 5.5
•           11/64 4.4

Microbrite
A very hard and dense media. For burnishing and polishing. Excellent flowing action. Must be broken in to achieve best results

Random Shaped

.
Fortune XA
(Random shape, aluminum oxide abrasive)
.
Fortune XA is a fast-cutting media for use in the general finishing of ferrous metals, plastics and rubber. It combines good cut with long life, and deburrs and finishes in one operation. Recommended for parts where lodging problem is not critical. XA (gray, 130-140 pounds per cubic foot).

Fortune XB
(Extra tough, random-shaped aluminum oxide abrasive)
.
Designed for the finishing and deburring of ferrous and non-ferrous metals. It's a unique "coloring" abrasive, extremely durable, which makes it ideal for light burr removal, radius formation and surface refinements. Imparts high luster finishes on practically all types of metals. Close sizing minimizes wedging in work pieces. XB (brown, 130-140 pounds per cubic foot).

RANDOM SIZE IN
INCHES SIZE IN
MILLIMETERS •= Stock Items
na = Not Available
. XA XB Min. & Max. Min. & Max. .
00
0
1

2

3

4
5
6
8 •












• na
na
na
na







na

na 1 1/2 to 2
1 1/8 to 1 1/2
7/8 to 1 1/8
11/16 to 7/8
9/16 to 3/4
1/2 to 9/16
3/8 to 1/2
5/16 to 3/8
7/32 to 5/16
3/16 to 1/4
1/8 to 3/16
3/32 to 1/8

Individual
Grit Sizes
10 to 24 38 to 50.8
28.6 to 38
22.2 to 28.6
17.5 to 22.2
14.3 to 19
12.7 to 14.3
9.5 to 12.7
7.9 to 9.5
5.5 to 7.9
4.8 to 6.4
3.2 to 4.8
2.4 to 3.2 



Made-To-Order Media

.
Media engineered to the customer's exact requirements is available on a made-to-order basis. Minimum order is 500 pounds. Orders of 5,000 pounds or more are priced the same as stock items in like categories; with a nominal increase in price for orders under 5,000 pounds.

Shipping Specifications
.
• All prices are per pound.
• All shipments are in 50 pound cardboard containers. All shipments are FOB shipping point.
• Pallet Charge - there is a non-refundable pallet charge for all shipments requiring one or more pallets.
• Minimum Purchase - 50 pounds for stock items, and 500 pounds for made-to-order items.
• Stock items may be combined to obtain quantity pricing.
• Made-to-order items are priced at quantity ordered only.
• If stock and made-to-order are combined, the stock items will receive the total quantity pricing, but the made-to-order items will be at the individual quantity price.


surfacematics@verizon.net    856-303-8770