SURFACE MATICS
Evaporators
The WATER EATER ®
WASTEWATER EVAPORATORS
A proven system for minimizing wastewater
disposal costs and liabilities since 1984.

The WATER EATER waste water evaporator has  been engineered to efficiently evaporate the water content from most non-volatile water-based liquids.  A power exhaust system releases the moisture safely into the air, leaving only a small residue requiring disposal.

This massive reduction in the volume of liquids requiring disposal not only slashes disposal costs, but also economizes by reducing storage area requirements, labor and time for handling, and frequency of disposals.  All WATER EATERS have been designed to operate simply and efficiently, and are constructed of quality materials and equipment to assure trouble-free operation and long-life service, as demonstrated by the thousands of systems  in service. Installation is easy, usually just consisting of a utility hookup.

The WATER EATERS is available in gas or electric heated models.  Evaporation rates range from 4 to 55 gallons per hours.  An optional Auto Fill System automates the process and allows for 24 hour operation

Many of the wastewater streams found in the following applications and industries have been reduced with the WATER EATER.

Machine Coolants Parts Washer Fluids
Compressor Concentrates   Mop Waters
RO/UF Concentrates Rinse Waters
Die Cast Solutions     Water Based Inks
Tumbling & Vibratory Fluids   Photographic Solutions
Hot Tank Water   Steam Cleaner Water
Dye Penetrants   Floor Scrubber Water
Water Base Paint Washup   Alkaline Cleaners
Stencil Cleaners   Wire Draw Compounds
Phosphatizing Compounds   Paint Spray Water

Manufactured since 1984, the WATER EATER is a proven system with thousands of systems in operation around the globe.


More info

Specifications


WATER EATER
Comparison Chart - All Models

MODEL    85E   125E     120G 240G   375G
Maximum
Evap. Rate
Batch              6 GPH        14 GPH            17 GPH            26 GPH          55 GPH
Auto  4 GPH 10 GPH    12 GPH    18 GPH   40 GPH

Tank Capacity     85 Gal         125 Gal            120 Gal             240 Gal          375 Gal

Tank 12 Gauge Tank
Construction 1" Insulation
  16 Gauge Skin

Dimensions   23"Wx41"Lx46"H                     35"Wx43"Lx54"H                     35Wx73Lx77H
35"Wx38"Lx54"H 35"Wx73"Lx54"H

Heating System Electric      Electric     NG or Propane  NG or Propane     NG or Propane
Thru Floor  Immersion   7' x 6 ½" Dia.;     12' x 6 ½" Dia.   32' x 6 ½" Dia.
Heaters      Heaters        Schedule 10       Schedule 10        Schedule 10
11.4 KW    27.00 KW Tube;   Tube;    Tube
          200,000  BTU    285,000 BTU       400,000 BTU

Vent Stack      6" Diameter  10" Diameter 10" Diameter    10" Diameter      16" Diameter

Tank Height   30"       36"          36"        36"      54"

Floor   3/8" PlateSloped    Sloped   Sloped Sloped
      Flat Bottom     w/ "U" Bottom   w/ "U" Bottom    w/ "U" Bottom    w/ "U" Bottom

Liquid Drain 2" Drain & Plug 

Oil Skimmer 2" Variable Weir

Cleanout
Access   19" x 22½"        17" x 29"         17" x 29"                  29" x 40"            29" x 40"

Utilities      240V/3/40A 240/3/68A       3/4" Gas Line    3/4" Gas Line   3/4" Gas Line
                   240V/1/50A    (440V Optional) (7" x 14" W.C.) (7" x 14" W.C.)  (7" x 14" W.C.)
                (440V Optional)      120V/1/13A           20V/1/13A      20V/1/13A

Weight          450 Lbs.            600 Lbs.           700 Lbs.                   800 Lbs.     1100 Lbs.

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ACCESSORIES and OPTIONS

PART NO. DESCRIPTION  

AFS AUTO FILL SYSTEM          
Includes 70 SFP Fill/Cleanout Pump (see below), High
Level Backup Shutdown Sensor, Manual Pump Switch,
and Diverter Valve. 

70SFP   70 GPM COMBINATION FILL & CLEANOUT PUMP       
       70 Gallons/Minute, Self-Priming Centrifugal Pump.
       Mounted with momentary On/Off control switch. Includes
       Diverter Valve for concentrate removal.

20SDH         HOSE ASSEMBLY                 
       20' x 1¼" Vacuum Hose w/Quick Disconnect Fittings,
       Foot Valve, and Strainer for transferring from/into  tanks or drums.

480V    480 VOLT POWER     
     (Models 85E & 125E only)

  FOB: Santa Fe Springs, CA
.
Why the WATER EATER ?

Evaporation is the simplest and most cost effective method for minimizing a wide variety of common industrial waste streams.   It has been approved by regulatory agencies around the country as a safe and accepted method for on-site wastewater minimization. EMC with the experience gained from over 20 years of manufacturing experience and thousands of systems in the field, is the industry leader in providing high value, reliable, and easy-to-operate wastewater evaporators. All EMC WATER EATERS come with the following features as standard items.

HEAVY DUTY CONSTRUCTION: The harsh environment inside a wastewater evaporator requires that only heavy gauge materials be used. All WATER EATER tanks (Carbon and 316L Stainless Steel) are of mig welded, 12 gauge steel construction (316L   Stainless steel units also have covers, lid, and vent stack of stainless steel). The top tank frame, which provides rigidity and support, is of solid 3/8" steel plate. The electrically heated Model 85E also has a 3/8" solid steel plate floor/heat exchanger. On the gas fired systems, the burner tubes are manufactured with Schedule 10, 6½" O.D. tube. All exterior sheet metal is 16 gauge painted steel.

EASE OF CLEANOUT: The largest operating cost of an evaporator (which other evaporator manufacturers do not like to discuss) is the maintenance time required to clean the sludge and/or concentrate from the system. Being well aware of this from our many years of manufacturing experience,  ease of cleanout was a primary concern in the design of the WATER EATER. To minimize cleanout time, a fully removable cover is provided that allows for complete access to the entire tank. Next, the WATER EATER has a low top frame height  that permits access without the need of footstools,  stands, or catwalks. On the gas heated WATER EATER units, the burner tubes are located around the perimeter of the tank, leaving an obstruction free center cleanout area with a deep funneled floor for draining of liquids. The electric units, have an obstruction free floor with a 2" step down drain port for draining free flowing fluids..

SAFETY SHUTDOWNS: All WATER EATERS have redundant shutdown systems to ensure proper and safe operation. The primary shutdown is a low level displacement switch that deactivates the heating system when the fluid level reaches a point just above the heat exchanger surface. The secondary shutdown is a thermostat controlled sensor that measures the temperature of the heat exchanger surface. By measuring the actual heat exchanger surface, the unit can sense high sludge or oil buildups that are not easily detected using externally mounted thermostats. On gas fired units, an AGA certified burner with electronic ignition provides additional safety systems.

ENERGY EFFICIENCY: As the volume of wastewater increases, the energy costs of evaporation rise accordingly. The key to energy efficiency is the heat transfer area of the burner tube or heat exchanger. The large, 6½" diameter burner tubes on the gas models  provide as much as 200% more heat transfer surface than competitive systems, thereby minimizing heat up time and decreasing energy costs. This large surface area has an additional advantage in that fewer hot spots are created and sludge and scale buildup which can insulate and reduce system efficiency is minimized. Of course, all tanks are fully insulated to further increase efficiency and safety of the system.

SPARE PARTS: Wherever possible, industry standardized, off the shelf components are used. A conscious effort is made to utilize parts that can be purchased through local industrial supply houses such as W.W. Grainger's or McMaster Carr.   Your company is not held hostage by high mark up "captive" parts that can only be purchased from the original equipment manufacturer.  

surfacematics@verizon.net    856-303-8770